FDM Material · Engineering / Outdoor

ASA Filament

The outdoor-grade upgrade to ABS. It prints the same and machines the same, and it keeps its colour and its structure in direct sunlight.

UV ResistantOutdoor GradeWeather ResistantABS AlternativeASA
Tensile Strength
42 MPa
Heat Deflection
98 °C
Density
1.06 g/cm³
Print Temp
245–255 °C
Fracktal ASA filament spool on black background

Quick Reference

Material properties
Category
Engineering / Outdoor Grade
Base Polymer
Acrylonitrile Styrene Acrylate (ASA)
Filler
None
Tensile Strength
42 MPa
Heat Deflection (HDT)
98 °C
Density
1.06 g/cm³
Moisture Sensitivity
Low — dry 60 °C / 4 h if stored unsealed
Nozzle Temp
245–255 °C
Nozzle Diameter
≥ 0.4 mm
Nozzle Material
Brass or hardened steel
Bed Temperature
90–110 °C
Enclosure
Required (prevents warping)
Post-Processing
Sand, prime, UV-clear coat for extra outdoor life
Comparative Profile

Material Property Profile

ASAThis material
ABSComparison

Values scored 0–10 from measured mechanical data and print process behaviour. Select a material above to compare properties.

2.55.07.510
Measured Properties

Key Properties

ASA’s case rests almost entirely on the UV row. On everything else it is ABS.

A dogbone specimen under load in the stainless wedge grips of a tensile testing machine
Tensile Strength
42 MPa
A little stronger than ABS in tension, and it handles the same on the machine.
A printed bracket held at temperature in a laboratory oven
Heat Deflection
98 °C
80–90 °C continuously, which covers a part sitting in direct sun all summer.
Two coupons under a UV lamp, one faded
UV Resistance
Excellent
The acrylate monomer takes the UV instead of the backbone. Colour and surface survive 1 000+ hours outside.
A printed part resting on a precision laboratory balance
Density
1.06 g/cm³
Within a hair of ABS, so a design moved between the two weighs the same.
A notched specimen and the pendulum of an impact tester
Impact Resistance
18 kJ/m²
Level with ABS at 18 kJ/m², which covers the knocks an outdoor part actually takes.
Printed coupons on an outdoor exposure rack in the rain
Weatherability
Excellent
Rain, humidity and the daily temperature swing pass over it without crazing the surface.
Printer Compatibility

Machine Requirements

Close to ABS on every row, enclosure included, and the enclosure is not optional.

RequirementMinimum SpecRecommended
Nozzle Temperature240 °C245–255 °C
Bed Temperature90 °C95–110 °C
EnclosureEnclosed (required)Heated (45–55 °C)
Nozzle MaterialBrassBrass or hardened steel
Cooling FanOffOff (warp risk)
Retraction3 mm4–5 mm @ 45 mm/s

Enclosure required, cooling fan off. Like ABS, ASA warps without a heated enclosure. Keep the cooling fan off throughout the print. ASA also benefits from a brim or raft for large flat parts.

Where It Is Used

Applications by Industry

3D printed charcoal-grey ASA parts for outdoor and garden

Outdoor / Garden

  • Garden equipment parts
  • Outdoor signage & markers
  • Weatherproof enclosures
3D printed charcoal-grey ASA parts for automotive

Automotive

  • Mirror housings
  • Exterior sensor brackets
  • Door handle covers
3D printed charcoal-grey ASA parts for marine

Marine

  • Boat deck fittings
  • Navigation light housings
  • Bilge hardware
3D printed charcoal-grey ASA parts for industrial

Industrial

  • Outdoor junction boxes
  • Weather station housings
  • UV-stable industrial labels
Benchmark

Tensile Strength Across the Range (MPa)

20406080CF-PA82PC62CF-PETG58PLA56Nylon PA1250PETG48PC-ABS48ASA42ABS38TPU 95A28PP28
Performance Map

Heat Deflection vs Tensile Strength

Available Materials

Weather-resistant alternative to ABS with outstanding outdoor durability. Maintains color and mechanical properties in UV exposure. Perfect for outdoor applications and aesthetic parts.
03060901201501800153045607590Tensile Strength (MPa) — ASTM D638Heat Deflection Temperature (°C) — ASTM D648 @ 0.455 MPaASACF-PANylon PA12PLAPETGABSTPU 95APCCF-PETGPC-ABSPP
Decision Guide

When to Use ASA, and When Not To

Use ASA when

  • Parts will be exposed to UV light or direct sunlight
  • Outdoor weather resistance (rain, humidity, thermal cycling)
  • ABS-like printability with an enclosure-equipped printer
  • You need acetone smoothing or machining capability
  • Automotive exterior components requiring colour stability

Avoid ASA when

  • Open-frame printers — warps like ABS without enclosure
  • Highest-strength structural parts (use Nylon or PC)
  • Continuous temperatures above 100 °C (use PC or PC-ABS)
  • Food contact applications
Design for Additive

DfAM Tips for ASA

The allowances ABS needs, plus one that is only about sunlight.

A thin wall beside a wall built from enough perimeters

Wall Thickness ≥ 1.0 mm

ASA behaves like ABS in terms of print geometry. Use 3 perimeters for structural outdoor parts.

A printed hole against the smallest one that stays round

Min Hole Diameter: 1.5 mm

ASA has similar shrinkage to ABS. Add 0.1–0.15 mm to bore diameters for close-tolerance fits.

An unsupported overhang at the steepest angle that still prints

Max Overhang: 45°

Without cooling fan, overhang quality is limited. Use supports beyond 45° from vertical.

A clear coat over the surface taking the sunlight

Add UV Clear Coat for Extended Life

ASA is inherently UV-resistant but a clear UV-protective topcoat further extends outdoor life to 5+ years and protects paint finishes applied over it.

Ready to print in ASA?

Fracktal ASA ships in available in 500 g and 1 kg spools.

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