FDM Material · Composite

Carbon Fiber Nylon
(CF-PA) Filament

Short-fiber reinforced PA12 composite for high-strength structural FDM printing.

FDMStructuralEngineering GradeComposite
Tensile Strength
82 MPa
Heat Deflection
145 °C
Density
1.1 g/cm³
Print Temp
270–280 °C
Carbon fiber nylon (CF-PA) 3D printed part — matte composite finish, soft-edged blend on black background

Quick Reference

Material properties
Material Name
Carbon Fiber Nylon (CF-PA)
Category
Engineering composite
Base Polymer
Polyamide 12 (PA12)
Filler
Short chopped carbon fibre
Print Process
FDM / FFF
Tensile Strength
82 MPa
Heat Deflection (HDT)
145 °C
Density
1.1 g/cm³
Layer Bond Strength
35 MPa
Moisture Absorption
1.1 %
Nozzle Temp
260–280 °C
Nozzle Diameter
≥0.6 mm (0.8 mm recommended)
Nozzle Material
Hardened steel (≥0.4 mm)
Comparative Profile

Material Property Profile

CF-PAThis material
Nylon PA12Comparison

Values scored 0–10 from measured mechanical data and print process behaviour. Select a material above to compare properties.

2.55.07.510
Measured Properties

Key Properties

Engineering values with the context that decides whether CF-PA is the right choice for a load-bearing part.

A dogbone specimen under load in the stainless wedge grips of a tensile testing machine
Tensile Strength
82 MPa
vs 50 MPa for unfilled PA12.
A printed bracket held at temperature in a laboratory oven
Heat Deflection Temp
145 °C
Maintains shape in automotive engine-bay conditions.
The cut face of a printed part, showing how its deposited layers have fused
Layer Bond Strength
35 MPa
Isotropic-approaching for structural FDM.
A printed bar deflecting under a three-point bending rig
Specific Stiffness
5.9 GPa·cm³/g
Flexural modulus / density ratio.
A filament spool sealed in a dry box with desiccant
Moisture Absorption
1.1 %
Desiccated storage required.
An FDM printer laying down a layer
Print Speed
40–70 mm/s
Hardened steel nozzle required, ≥0.6 mm.
Printer Compatibility

Machine Requirements

Can your printer handle this? These are the hard thresholds for reliable CF-PA output.

RequirementMinimum SpecRecommended
Nozzle Temperature260 °C265–280 °C
Bed Temperature80 °C (heated mandatory)100–110 °C
Nozzle MaterialHardened steelHardened steel (carbide optional)
EnclosureStrongly recommendedFully enclosed + temp-controlled
Drying70 °C / 6 hr before print80 °C / 8 hr; re-dry if open >4 hr
Bed SurfacePEI / GaroliteGarolite (G10)
Nozzle Diameter0.6 mm minimum0.8 mm recommended — finer nozzles clog on short fibres
Retraction≤1 mm (direct drive)Direct drive preferred

CF-PA is an engineering-grade material. Standard FDM printers with PTFE hot-end liners cannot reliably print above 240 °C. Check that your machine has an all-metal hot-end before ordering.

Where It Is Used

Applications by Industry

Matte black carbon-fiber nylon 3D printed drone frame component — aerospace and defence application

Aerospace & Defence

  • Jigs & fixtures
  • Structural brackets
  • Tooling inserts
3D printed carbon-fibre nylon (CF-PA) parts for automotive

Automotive

  • Under-hood components
  • Sensor housings
  • Intake manifolds
3D printed carbon-fibre nylon (CF-PA) parts for industrial tooling

Industrial Tooling

  • End-of-arm tooling
  • Robotic grippers
  • Drill guides
Black carbon-fiber-reinforced nylon 3D printed structural electronics enclosure with internal circuit board

Electronics

  • EMI-shielding housings (conductive CF variants)
  • Structural enclosures
3D printed carbon-fibre nylon (CF-PA) parts for sports & performance

Sports & Performance

  • Bicycle components
  • Equipment frames
  • Protective gear
3D printed carbon-fibre nylon (CF-PA) parts for r&d and prototyping

R&D / Prototyping

  • Functional prototypes validated in the final operating environment
Benchmark

Tensile Strength Across the Range (MPa)

20406080CF-PA82PC62CF-PETG58PLA56Nylon PA1250PETG48PC-ABS48ASA42ABS38TPU 95A28PP28
Performance Map

Heat Deflection vs Tensile Strength

Available Materials

Carbon fiber reinforced nylon optimized for high strength to weight ratio, stiffness, and heat resistance. Best for structural applications requiring thermal stability above 80°C.
03060901201501800153045607590Tensile Strength (MPa) — ASTM D638Heat Deflection Temperature (°C) — ASTM D648 @ 0.455 MPaCF-PANylon PA12PLAPETGABSTPU 95APCCF-PETGASAPC-ABSPP
Decision Guide

When to Use CF-PA, and When Not To

Use CF-PA when

  • Part operates above 80 °C continuously.
  • High stiffness-to-weight ratio is required (e.g. EOAT, structural brackets).
  • Dimensional stability over temperature cycles is critical.
  • Part will be machined or drilled after printing.
  • You need to replace metal in low-to-medium load applications.

Avoid CF-PA when

  • Part requires high impact / ductile failure — use unfilled Nylon or TPU instead.
  • Surface aesthetics are primary — CF-PA has a matte, slightly rough finish.
  • Your machine lacks an all-metal hot-end.
  • Part contacts food, drinking water, or medical fluids (not certified).
  • You need tight tolerances without post-machining (moisture variability ±0.3 %).
Design for Additive

DfAM Tips for CF-PA

Design rules that turn a printable part into a structural one.

A thin wall beside a wall built from enough perimeters

Wall thickness ≥ 1.5 mm

CF fibre reinforcement needs a minimum of 3 perimeters to align correctly. Thinner walls print but lose their structural benefit.

A printed hole against the smallest one that stays round

Min. hole diameter: 2 mm

Fibre loading stiffens the melt flow around small internal features. Design holes at ≥2 mm diameter for clean, accurate printing without closing over.

A sharp internal corner beside a filleted one

Avoid sharp internal corners

Stress concentrations amplify at 90° interior corners in stiff composites. Use fillets of ≥1 mm radius.

A part annealed after printing

Post-anneal for best results

90 minutes at 80 °C in an oven reduces residual stress by ~40%. It also improves interlayer bond strength.

Allowance left in a tight fit for shrinkage

Budget shrinkage in tight-fit assemblies

CF-PA parts shrink 0.2–0.5% depending on geometry and infill density. Add clearance on mating features rather than machining to nominal.

The gap left between two parts that have to move

Clearance ≥ 0.5 mm on moving parts

Reinforced fibre limits elastic give at joints. Keep at least 0.5 mm gap between moving or connecting features to avoid binding after cooling.

An unsupported overhang at the steepest angle that still prints

Max self-supporting angle: 40° from vertical

CF-PA walls print clean up to 40° from vertical without support. Beyond that, add supports or reorient the part to avoid sagging and layer tearing.

A horizontal bridge spanning a gap unsupported

Max horizontal bridge: 10 mm

CF-PA filament doesn’t stretch like unreinforced nylon, so bridging capability is reduced. Keep unsupported horizontal spans at 10 mm or less, or add supports for longer gaps.

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