Bed adhesion · ABS and ASA

Why ABS Warps and Lifts at the Corners

ABS shrinks roughly 0.8 % as it cools from 100 °C to room temperature, and that contraction has to go somewhere. In a flat part it concentrates at the corners, where there is least material to resist it, so the corners peel first. The fix is a chain, not a setting: keep the whole part hot (enclosure), keep the base hotter (bed at 100–110 °C), stop cooling it (fan off), give the force less to grip (round the corners, add a brim), and then hold the base down chemically.

~0.8 % linear shrinkage, ABS100–110 °C bed105 °C glass transition0 % part cooling
A part on a heated bed with its edges curling away from the plate
A flat printed part curling away from the plate as it shrinks on cooling
The physics, briefly

It Is Shrinkage, Not Adhesion

ABS leaves the nozzle at about 240 °C and ends up at room temperature. Amorphous polymers contract as they cool, and ABS contracts about 0.8 % along each axis — on a 200 mm part that is 1.6 mm of length the part no longer has. If the base is stuck fast and the top is free, the part has to bend to absorb it, and the bend shows up as corners lifting off the plate.

That is why this is not really a bed-adhesion problem, even though it presents as one. A stronger bond does not remove the force; it just decides whether the corner peels off the plate or the part cracks internally instead. Everything below works by reducing the temperature difference across the part, which is what generates the force in the first place. The adhesive is the last line, holding the base still while the rest of the chain does the real work.

In order of effect

Five Things That Actually Stop ABS Warping

The first one is worth more than the other four together. If you print ABS regularly and have no enclosure, that is the project.

01 · Enclose the printer

A chamber at 45–60 °C keeps the whole part near its softening point while it grows, so there is no cold top fighting a hot base. This is the single biggest lever on ABS, ASA, PC and PC-ABS, and a cardboard box over the machine demonstrably works — it is the still, warm air that matters, not the material it is made of. Leave the electronics and the PSU outside it.

02 · Bed at 100–110 °C, all the way through

ABS has a glass transition around 105 °C. A bed at 100–110 °C holds the first few millimetres of the part soft enough that it relieves stress instead of storing it. Do not drop the bed after layer one — a common profile habit from PLA that guarantees corner lift on ABS.

03 · Part cooling off

Zero per cent, for the whole print, on ABS and ASA. Cooling is for overhang quality on PLA and PET-G; on a shrinking polymer it freezes each layer at a different temperature from the one below and builds the stress you are trying to avoid. Accept slightly softer overhangs and print them a little slower instead.

04 · Change the geometry at the corners

Warping force concentrates where the base corner is sharpest. A 3 mm fillet on each base corner spreads it. A 5–8 mm brim multiplies the bond area exactly where it is needed and peels off afterwards. Mouse ears — small thin discs at each corner — do the same job on a part whose shape you cannot change.

05 · Hold the base with a hot-plate adhesive

With the chain above in place, the remaining force is small enough for chemistry to hold. PrintStick Plus is formulated for beds at 80 °C and above, which is where a general-purpose glue stick softens and lets go. One pass of the felt head across the footprint before the print starts.

Not: a bigger brim on its own

A 20 mm brim on an unenclosed ABS print does not stop warping; it gives the warp something bigger to peel. If the brim itself is lifting at the edges, the problem is upstream of adhesion and more brim will not reach it. Fix the thermal chain first.

Working numbers

ABS, ASA, PC and PC-ABS — Bed and Chamber

MaterialBedNozzleEnclosurePart coolingAdhesive
ABS95–110 °C220–250 °CRequired0 %Plus
ASA95–110 °C240–260 °CRequired0 %Plus
PC-ABS100–115 °C250–275 °CRequired0 %Plus
Polycarbonate80–120 °C265–310 °CRequired0 %Plus
PET-G, for comparison60–85 °C225–250 °CNot needed30–60 %Release layer
PLA, for comparison0–60 °C190–220 °CNot needed100 %Rarely needed
Dry it too

ABS is only mildly hygroscopic, but PC, PC-ABS and Nylon are not — and wet filament prints a broken, popping first layer that cannot bond whatever you do to the plate. If the nozzle is crackling or the extrusion looks foamed, dry the spool before you change any other setting: 70 °C for four hours for ABS and ASA, 90 °C for PC-ABS, 120 °C for PC.

PrintStick Plus 50 ml applicator, the hot-plate formula for ABS, PC and Nylon
The last link in the chain

Why a Normal Glue Stick Fails on a 110 °C Plate

PVA glue sticks are made for paper at room temperature. On a plate at 100–110 °C the binder softens, the film goes tacky and then bakes, and it releases at exactly the moment the shrinking part pulls hardest. It also has to be scraped off afterwards, which is how PEI sheets get scratched.

PrintStick Plus is a different formula for exactly this range. It stays firm while the plate is hot, releases as the plate cools so the part comes off without a scraper, and washes away with plain water. One 50 ml bottle is over fifty applications — about ₹38 a print on a machine that costs far more than that per hour to run.

Plus is the one for a hot plate.In stock · ships across India with tracking · GST invoice · 50+ prints a bottle · leaks or arrives damaged, we replace it
ABS, answered

Questions About ABS Warping

Why does ABS warp and lift at the corners?
ABS contracts about 0.8 % as it cools. If the base is held down and the upper part is cooler, the part has to bend to absorb that contraction, and the bending force lands on the base corners where there is least material to resist it. An enclosure, a bed at 100–110 °C, part cooling off, rounded base corners and a hot-plate adhesive each reduce either the force or the leverage.
Do I really need an enclosure to print ABS?
For anything larger than a few centimetres, yes. The chamber keeps the whole part near its softening point while it grows, which is the only thing that removes the temperature difference generating the stress. It does not need to be an engineered enclosure — a box over the printer with the electronics left outside works. Keep it between about 45 and 60 °C.
What bed temperature should I use for ABS?
95–110 °C, and hold it for the whole print. ABS has a glass transition around 105 °C, so a bed in that range keeps the base of the part relieving stress rather than storing it. Dropping the bed after the first layer — a habit carried over from PLA profiles — reliably produces corner lift.
Should the part cooling fan be on for ABS?
No. Zero per cent for the whole print. Cooling improves overhang quality on PLA and PET-G, but on ABS it freezes each layer at a different temperature from the one under it, which is precisely the stress that warps the part. Print overhangs slower instead.
Will a glue stick hold ABS on a 110 °C bed?
Usually not for long. PVA glue sticks are made for paper at room temperature; on a plate above about 80 °C the film softens and bakes, and it tends to let go at the moment the shrinking part pulls hardest. PrintStick Plus is formulated for 80 °C and above and releases when the plate cools rather than when it is hot.
Does ABS slurry work better than an adhesive?
ABS dissolved in acetone does hold well, because it is the same polymer. The costs are that you are handling acetone, the layer builds up and has to be dissolved off, and a plate coated in it is no longer usable for anything else without cleaning. A water-washable adhesive gets most of the hold with none of that, which is why it is what we use on our own machines.
Why is my ABS part cracking between layers instead of lifting?
Same cause, different release. If the base holds and the part cannot peel, the stored stress comes out as a layer split partway up — usually at a change in cross-section. That is the signature of a part that is too cold as it grows: raise the chamber temperature, turn the fan off, and raise the nozzle temperature 5–10 °C to improve layer bonding.

Engineering Parts, Printed Properly

ABS, ASA, PC and Nylon in an enclosed machine, on Fracktal’s own floor in Bengaluru. If the part has to work rather than look right, send us the file.

Chat with us